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XHHW vs XHHW-2 Wire: The Ultimate Guide to Key Differences & Selection

XHHW vs XHHW-2
When specifying electrical building wire for commercial, industrial, or residential projects, selecting the correct type is crucial for safety, compliance, and longevity. Two commonly specified types are XHHW and XHHW-2. While their names are similar, key differences impact their applications. This guide will break down XHHW vs XHHW-2, helping you make an informed decision for your next project.

XHHW and XHHW-2: A Brief Introduction

  • XHHW​ stands for Cross-linked Polyethylene (XLPE) High Heat-resistant Water-resistant. It is a robust building wire with a cross-linked polyethylene (XLPE) insulation. Traditionally, it is rated for up to 90°C in dry locations and 75°C in wet or damp locations.
  • XHHW-2​ is an enhanced version. The “-2” suffix indicates that the wire meets more stringent requirements, allowing it to be rated for 90°C in both dry and wet locations. This is the primary and most critical difference between the two.

Key Characteristics: XHHW vs XHHW-2

Feature
XHHW
XHHW-2
Insulation Material
Cross-Linked Polyethylene (XLPE)
Cross-Linked Polyethylene (XLPE) – Enhanced
Temperature Rating (Dry Locations)
Up to 90°C (194°F)
Up to 90°C (194°F)
Temperature Rating (Wet Locations)
Up to 75°C (167°F)
Up to 90°C (194°F)
Key Standard (UL)
UL 44
UL 44 (with -2 rating)
Conductor Material
Copper or Aluminum
Copper or Aluminum
Flexibility & Durability
Excellent
Excellent, with superior moisture/heat resistance
Core Takeaway:​ The insulation compound for XHHW-2 is formulated and tested to maintain its integrity and dielectric strength at higher temperatures in the presence of moisture, making it a more versatile and resilient choice.

Common Applications: Where Are They Used?

XHHW Applications:
  • Dry Locations:​ Conduit, ducts, and trays in commercial buildings, feeders, branch circuits.
  • Limited Wet Exposure:​ Damp indoor locations where the operating temperature does not exceed 75°C.
XHHW-2 Applications:
  • All XHHW applications.
  • Wet or Damp Locations at Full Rating:​ Direct burial (when used as XHHW-2 USE), wet underground conduits, industrial plants with high humidity, cooling facilities, outdoor equipment feeders, and anywhere moisture is a persistent concern with elevated ambient temperatures.
  • It is increasingly considered the modern, future-proof standard for new installations to simplify specification and ensure maximum durability.

How to Choose the Right Wire for Your Project

Use this simple decision matrix:
Your Project Needs…
Recommended Choice
Reason
A cost-effective solution for a dry location​ installation where wet rating is not a code requirement.
XHHW
Meets code for standard dry applications.
Maximum durability and flexibility for locations that are damp, wet, or subject to occasional moisture.
XHHW-2
Prevents derating issues and offers a safety margin.
Compliance with specs that mandate a 90°C wet rating.
XHHW-2
It is the only option that meets this requirement.
Direct burial​ (when marked as RHH/RHW-2 or USE-2).
XHHW-2
The enhanced moisture resistance is critical.
Future-proofing​ an installation against unknown future conditions or moisture exposure.
XHHW-2
Eliminates potential limitations for later modifications.
Summary:​ While XHHW is suitable for many standard applications, XHHW-2 is generally the superior and more versatile choice.​ Its universal 90°C rating in all environments provides greater design flexibility, enhanced safety margins, and often simplifies inventory management. Always consult local codes and project specifications.

Why Choose JZD Cable for Your XHHW-2 Wire?

At JZD Cable, we understand that the foundation of any reliable electrical system is high-quality cable. Our XHHW-2 building wire​ is manufactured to exceed industry standards, ensuring performance you can trust.
  • Certified Quality:​ Our wires are strictly produced and tested to meet UL, CSA, and other relevant standards, guaranteeing the 90°C wet/dry rating.
  • Full Range Available:​ We stock a comprehensive range of sizes in both copper and aluminum conductors to meet your project’s specific demands.
  • Durability & Safety:​ The premium XLPE insulation offers excellent resistance to heat, moisture, chemicals, and abrasion, ensuring a long service life.
  • Expert Support:​ Need help specifying the right cable? Our technical team is here to assist you in selecting the optimal product for your application, budget, and code requirements.
Ready to power your project with confidence?​ Explore our range of UL Certified wires or contact our team today for a quote and expert consultation.

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