As electric vehicles dominate roads worldwide, specialized EV cables have become critical components. These cables serve two primary functions: charging infrastructure connectivity (between charging stations and vehicles) and internal high-voltage power transmission (battery-to-motor systems). At JZD Cable, we engineer distinct solutions for each application with uncompromising safety standards.
Understanding EV Charging Station Cables
EV charging cables are multi-core integrated cables designed for:
- Connecting charging ports to batteries
- Battery pack internal wiring
- Battery-to-motor power transmission
Key Specifications:- Rated voltage: ≤1500V
- Temperature range: -40℃ to 125℃
- Bend cycles: >10,000 times
- Abrasion resistance: >50,000 cycles
Critical Performance Advantages
1. Extreme Environment Durability
Our cables withstand:
- Oil exposure
- Water immersion
- Acid/alkali corrosion
- Electromagnetic interference
2. Precision Engineering
- 90% concentricity for voltage stability
- 5D bend radius (D=cable diameter) for tight-space routing
- Easy-strip insulation/jacket for efficient termination
3. Certified Safety & Compliance
- Flame-retardant construction
- ROHS-compliant materials
- UL certification pending (compatible with standards)
Custom EV Cable Solutions at JZD Cable
We specialize in bespoke charging station cables with:
- Application-specific conductor sizing
- Custom length configurations
- Specialized shielding requirements
- Color-coding options
Industry Applications:
- Public/private charging stations
- Automotive manufacturing lines
- Fleet charging depots
- Battery pack assembly
Technical Verification:
- All physical properties verified per IEC 62893 standards
- 125℃ rating increases current-carrying capacity by 25% vs. standard 90℃ cables
- 5D bend radius enables installations in 85% tighter spaces than conventional cables
Why Professionals Choose JZD:
“Our cables undergo 72-hour continuous load testing at 150% rated capacity before certification. The result? Zero failure rate in real-world installations across 12 countries.”― JZD Cable Engineering Team
Explore our EV solutions at jzdcable.com/ev-charging-cables
