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SIS vs XHHW-2 Wire: Key Differences and Selection Guide

When selecting electrical wires for industrial or commercial applications, understanding the differences between specialized cables is crucial. While both SIS (Switchboard Instrumentation and Switchgear) and XHHW-2 (Cross-Linked Polyethylene High Heat-Resistant Water-Resistant) wires feature XLPE insulation, they serve distinct purposes in electrical systems. This guide will help you navigate their differences and choose the right wire for your specific needs.

What is SIS Wire?

SIS wire is specifically designed for internal wiring in electrical equipment enclosures. Its construction features:
  • Conductor:​ Stranded copper for enhanced flexibility
  • Insulation:​ Cross-linked polyethylene (XLPE)
  • Voltage Rating:​ 600V
  • Temperature Rating:​ 90°C in dry locations
  • Standards Compliance:​ UL 44 with VW-1 flame test certification

SIS Wire

What is SIS Cable Used For?

SIS cable is ideal for:
  • Switchboards and panelboards
  • Control panels and motor control centers
  • Instrumentation and automation systems
  • Important Note:​ Suitable for dry locations only, within protective enclosures

What is XHHW-2 Wire?

XHHW-2 is a versatile building wire characterized by:
  • Conductor:​ Copper or aluminum
  • Insulation:​ XLPE material
  • Voltage Rating:​ 600V
  • Temperature Rating:​ 90°C in both dry and wet locations
  • Standards Compliance:​ UL 44 and UL 1277

What is XHHW-2 Wire Used For?

XHHW-2 wire finds applications in:
  • Commercial and industrial building wiring
  • Conduit and cable tray installations
  • Wet locations and direct burial applications
  • Service entrance conductors

Key Differences: SIS vs XHHW-2 Wire

Parameter
SIS Wire
XHHW-2 Wire
Primary Use
Internal panel wiring
General purpose building wire
Environment
Dry locations only
Dry and wet locations
Installation
Inside enclosures
Conduit, cable trays, direct burial
Flexibility
Excellent for panel wiring
Good
Cost
Higher (specialized)
More economical

When to Use SIS Wire vs XHHW-2 Wire

Choose SIS Wire When:
  • Wiring inside switchgear, panelboards, or control cabinets
  • Project specifications require UL 44 compliant SIS wire
  • Maximum flexibility is needed for tight panel spaces
  • Application is in dry locations only

Heat-Resistant SIS Wire Application

Choose XHHW-2 Wire When:
  • General building wiring is required
  • Wet location rating is necessary
  • Cost-effectiveness is a priority
  • Versatility for various installation methods is needed

Conclusion

Understanding the distinct characteristics of SIS and XHHW-2 wires is essential for selecting the appropriate cable for your electrical projects. While both use XLPE insulation, their applications differ significantly. SIS wire excels in internal panel wiring, while XHHW-2 serves as a versatile general-purpose building wire.
For professional advice and high-quality cable solutions, trust JZD Cable to be your reliable partner. Contact us today to discuss your specific requirements and discover how our expertise can benefit your projects.

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